Couverture de Five-minute Deming: Blaming the worker

Five-minute Deming: Blaming the worker

Five-minute Deming: Blaming the worker

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 When leaders hear that most problems belong to the system, it can sound like an accusation—or worse, an invitation to lower standards. So nobody’s lazy? Nobody incompetent? That reaction is understandable. It’s also costly. The real question isn’t whether individuals ever contribute to problems. It’s whether leaders are aiming their time and energy at the place where improvement actually lives. Today we’ll explore why blaming workers feels decisive, why it so often misses the mark, and how a clearer way of thinking leads to better results.Why blaming the worker feels obviousW. Edwards Deming never asked leaders to take anything on faith. He asked them to study evidence. Yet his ideas are frequently dismissed as naïve because they seem to collide with lived experience. Leaders have seen missed deadlines, chronic rework, and visible disengagement. They’ve had hard conversations. They’ve replaced people—and sometimes things really did improve.So when Deming says that most problems belong to the system, it can sound like an absolutist claim that denies reality. It isn’t. What Deming challenged was a habit of mind: explaining outcomes by pointing at people instead of understanding the conditions that shape their work. When the same problems repeat across teams and across individuals, he argued, we are not observing human failure. We are observing a system doing exactly what it was built—and allowed—to do.To see how this misunderstanding plays out, consider a familiar manufacturing setting.Reconsidering where problems come fromMidwest Components manufactures precision parts for heavy equipment. Late orders have become routine. Scrap rates swing from week to week. Supervisors are worn down by constant firefighting.At the center of it are two leaders. Jack, the plant manager, came up through operations. He prides himself on knowing the floor and holding people accountable. Maria, the operations director, was brought in to stabilize performance and reduce chronic volatility.Jack is blunt about his frustration. “Look,” he says, “I don’t buy this idea that it’s all the system. I’ve been here twenty years. I know when someone just doesn’t care.”Maria doesn’t dispute that people matter. “I’m not saying people don’t matter,” she says. “I’m asking a different question. If we swap operators between lines and the problems stay with the line, what are we really seeing?”They review six months of data together. Late orders spike predictably at month end when schedules compress. Scrap jumps whenever a specific alloy lot is introduced. Training records show three operators rushed onto a new machine with minimal setup instruction.Jack pushes back. “So what,” he asks, “nobody’s accountable?”Maria draws a distinction. Accountability isn’t the same as blame. The patterns they’re seeing don’t belong to one person. They belong to how work is planned, supplied, and taught.This is the pivot Deming insisted on. In Out of the Crisis, he wrote, “The supposition is prevalent the world over that there would be no problems in production or in service if only our production workers would do their jobs in the way that they were taught. Pleasant dreams. The workers are handicapped by the system, and the system belongs to management.”The supposition is prevalent the world over that there would be no problems in production or in service if only our production workers would do their jobs in the way that they were taught. Pleasant dreams. The workers are handicapped by the system, and the system belongs to management.— W. Edwards DemingThat statement isn’t a moral judgment. It’s a diagnostic one.Maria reframes the discussion in plain language. “First,” she says, “are things running the way they usually do? If they are, blaming the worker for random ups and downs doesn’t fix anything. Second, if something truly unusual happened—something you don’t normally see—then we treat it as a special cause and deal with it directly.”They chart downtime and defects. Most of what they see sits inside predictable limits. One incident stands out clearly: a machine was deliberately bypassed after a safety interlock failed.Jack agrees immediately. “That one’s on the person,” he says.Maria agrees too. “Yes,” she says. “And because it’s clearly unusual, we can handle it firmly and directly—without pretending it explains everything else that’s been happening.”Deming was explicit about this balance. “I should estimate that in my experience most troubles and most possibilities for improvement add up to proportions something like this: 94% belong to the system (responsibility of management) 6% special.” That six percent matters. It includes negligence, misconduct, and genuine inability. But treating ninety-four percent as if it were six is expensive.I should estimate that in my experience most troubles and most possibilities for improvement add up...
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