Épisodes

  • The #1 Engineering Mistake That Makes Parts Cost More
    Feb 19 2026

    Most engineers know how to draw parts.But very few truly understand how machines actually make them.That gap between CAD design and manufacturing reality is the real reason “simple” engineering designs turn into expensive problems on the shop floor — blown budgets, delayed production, frustrated machinists, and parts that never behave the way they looked on screen.In this powerful episode of Manufacturing Runs The World, we break down why so many engineering designs fail in real production — and why the problem usually isn’t the machine, the shop, or the quote… it’s the disconnect between design and how parts are actually made.If you’ve ever wondered why a part that “should” cost $150 suddenly costs $10,000…Why machinists push back on drawings…Or why production timelines explode after design sign-off…This episode will fundamentally change how you see engineering and manufacturing.Jeremy Wagley is a manufacturing leader at Engineered Tooling & Manufacturing (ETM) with more than 30 years of hands-on experience across sheet metal fabrication, CNC machining, welding, grinding, and shop-floor operations. He started his career on the CAD side, becoming highly skilled at drawing parts — but like many engineers, he didn’t fully understand the real-world consequences of his designs until he began making those parts himself.That shift — from screen to shop floor — taught him something most engineering programs never do: machine intuition.This episode exposes the real gap between CAD design and manufacturing reality. Modern CAD software like SolidWorks, AutoCAD, and Fusion 360 makes designing fast and visually perfect. But real manufacturing isn’t clean lines and ideal geometry — it’s tooling limitations, setups, tolerances, recalls, bending constraints, material behavior, welding time, grinding time, inspection, rework, and human labor.When engineers ignore those realities, costs explode and production slows.Jeremy shares unforgettable, real shop-floor stories that reveal the hidden risks behind manufacturing decisions — including building a massive robot chassis that was dropped off a truck and scrapped, and producing hundreds of parts for a client who went bankrupt, leaving the shop surrounded by inventory no one could ship or sell.These stories aren’t just entertaining — they expose the business realities behind quoting, fabrication, and production that most engineers never see until it’s too late.This episode is for:Mechanical engineersManufacturing engineersProduct designersCAD designersMachinists and fabricatorsShop owners and operations managersEngineering and trade studentsIf you work with CNC machines, press brakes, laser cutters, welding stations, grinding rooms, or use tools like SolidWorks, Fusion 360, AutoCAD, or Mastercam, this conversation will help you design better parts, reduce manufacturing cost, and avoid painful redesigns.CHAPTERS00:00 Introduction01:52 Meet Jeremy Wagley03:40 CAD Without Shop Experience04:14 Learning by Making05:30 Shop Culture & Reality06:33 Old vs New Manufacturing08:04 Wild Shop-Floor Stories09:14 Pretty CAD vs Reality09:50 $10,000 vs $150 Parts10:05 Robot Chassis Story11:09 Client Bankruptcy Reality12:52 Manufacturing Lessons That StickA big thank you to our sponsors for supporting Manufacturing Runs The World and helping us share real stories from the factory floor.🔹 Ellison TechnologiesEllison Technologies delivers advanced manufacturing solutions and machine tools that help shops work smarter, faster, and more competitively.🔹 GSC – Industry Leading Reseller of SOLIDWORKS & Markforged 3D PrintersGSC is one of the nation’s leading resellers of SOLIDWORKS CAD software and Markforged industrial 3D printers, empowering engineers and manufacturers with cutting-edge design, simulation, and additive manufacturing solutions.

    Afficher plus Afficher moins
    14 min
  • Robots Are Saving Jobs: The Manufacturing Transformation Nobody Expected
    Feb 18 2026

    Manufacturing automation is changing the future of work—and industrial robots are not doing what most people fear.Instead of “robots taking jobs,” the real story inside modern manufacturing often looks very different: robots can help protect jobs, stabilize factories, and make work safer.When people hear factory automation, they imagine machines replacing humans and empty production floors. But after sitting down with Danielle Vigent, Robotics Development Engineer at Formic, that assumption quickly falls apart.Danielle doesn’t talk about robotics like a sales pitch.She talks about it with purpose.She describes her role as “bringing robots into the world”—and what she really means is guiding automation from concept to reality, in a way that actually works for people on the factory floor.Because real industrial automation isn’t just a robot arm on a line.It’s the full journey: from customer commitment to site validation, CAD layouts, warehouse measurements, factory acceptance testing, installation, rate testing, and hands-on training—until the system is running in the real world.Danielle starts by walking the factory floor.Not relying on plans alone. Not just listening to management.She looks for the binder—the real production sheets showing what’s actually being built. That’s how automation gets designed to fit the space, the process, and the people doing the work.One of the most powerful stories in this episode comes from a legacy snack factory in Ohio.This is the kind of plant that keeps a small town alive.Generations of workers. Real pride. Real livelihoods.But the company was struggling.They needed automation—but couldn’t risk a massive capital expense. Hiring was difficult. Labor was tight. Growth felt stalled.Instead of selling equipment and walking away, Danielle’s team offered something different:Robots as a Service.No massive upfront cost.No financial cliff.A partnership model where success only happens if the system actually runs.They automated one line—and that single step unlocked momentum. Leadership could say yes to growth without betting the company. Automation became an operating expense instead of a risky capital expenditure leap.

    Danielle Vigent is a Robotics Development Engineer at Formic, where she works on deploying robotics and automation solutions that help manufacturers grow without massive capital investment. Her work focuses on practical, human-centered automation — using robots to strengthen factories, protect jobs, and build long-term sustainability.CHAPTERS00:00 – Robots Are the Fun Part of Manufacturing01:24 – What She Really Does With Robots02:05 – Site Validation: “Show Me the Binder”02:56 – “I Bring Robots Into the World”03:18 – Choosing the Right Systems Integrator04:09 – Getting Hands Dirty on Install Day04:51 – Robots as a Service (Partnership Model)06:11 – Why Faster Deployments Matter07:14 – The Ohio Snack Factory Story08:32 – Automation Without Big CapEx09:23 – “Robots Are Taking My Job” Fear10:15 – From Fear to Excitement10:59 – The Magic of the First Robot11:24 – When the Robot Starts MovingA big thank you to our sponsors for supporting Manufacturing Runs the World and helping us share real stories from the factory floor.🔹 Ellison TechnologiesEllison Technologies empowers manufacturers with advanced CNC machines, automation, and expert support—helping shops work smarter, faster, and more competitively.👉 https://ellisontechnologies.com🔹 GSC – 3D & AutomationGSC is one of the nation’s leading resellers of SOLIDWORKS CAD software and Markforged industrial 3D printers, empowering engineers and manufacturers with cutting-edge design, simulation, and additive manufacturing solutions.👉 https://gsc-3d.comYour support helps keep these conversations about manufacturing, automation, and leadership alive. Thank you for investing in the future of industry.

    Afficher plus Afficher moins
    12 min
  • He Fixed a Toxic Factory by Hiring 99% Second-Chance Workers
    Feb 18 2026

    Can strong manufacturing leadership really fix a toxic work culture?In this full episode of Manufacturing Runs The World, I sit down with Jim Chew, CEO and President of JenFab Cleaning Solutions, to explore a real manufacturing turnaround—where a factory rebuilt its culture by leading without fear, yelling, or point systems.What if the future of manufacturing isn’t about machines…but about how we treat people?Jim Chew is a former Army officer, West Point graduate, and longtime manufacturing leader who walked into a broken factory culture—and rebuilt it into one of the most people-centered leadership models in modern manufacturing.Jim runs a shop where:• People feel safe• Leadership has their back• Skill growth leads to real pay growth• Culture matters more than controlAnd here’s the part that stops most leaders cold:99% of his workforce is made up of second-chance employees—formerly incarcerated men and people in recovery.Most leaders wouldn’t touch that model.Jim built his entire culture around it.From Old-School Fear to Modern Leadership:When Jim walked into this company, it looked like too many factories still do:• Yelling and screaming• Point systems• Break buzzers• HR write-ups instead of leadership• People leaving for $1 more an hourTurnover was massive.Safety was broken.Trust didn’t exist.So he changed everything—not with fear, but with people.The Second-Chance Factory:Jim believes you can’t lead people shaped by trauma, addiction, or incarceration the same way you lead spreadsheets.So he studied:• Neuro-leadership• Brain science• Trauma and behavior• Learning under pressureAnd built a shop with:• No yelling• No point systems• No fear-based control• Only accountability, safety, and respectThe result?Safety incidents dropped to world-class levels.Turnover nearly disappeared.People started believing leadership actually cared.💰 He Chose People Over ProfitWhen the company was losing money, the easy move was:• Freeze pay• Cut people• Slash benefitsJim did the opposite.⏱️ Chapters / Timestamps00:00 – Morning + quick opener00:13 – Celtics / Rhode Island small talk00:38 – “Manufacturing is dirty, boring, dying” (misconception)00:44 – What this channel is really about00:56 – Why Jim + JenFab is a story worth telling01:16 – West Point → Army → business leadership01:49 – Private equity world + running a manufacturing company02:22 – COVID shock + “rational fear mode” decisions03:06 – Values-first leadership: people at the center03:26 – The breaking point: messing with 401(k) for shop-floor workers04:20 – Why firing people around the holidays is toxic05:19 – Old-school factory culture: yelling, points, write-ups05:50 – The bombshell: 99% second-chance workforce06:46 – Safety turnaround: TRIR 12 → world-class (without threats)08:00 – Pay tied to skill growth + fairness systems08:35 – The financial turnaround: $3M swing + cutting losing products09:46 – Turnover 40%/month → nearly zero resignations11:16 – “Wednesday Workouts”: leadership training that sticks11:59 – Better pay, better benefits + lean improvement12:33 – Final thoughts: people over profitA big thank you to our sponsors for supporting Manufacturing Runs the World and helping us share real stories from the factory floor.🔹 Ellison TechnologiesEllison Technologies empowers manufacturers with advanced CNC machines, automation, and expert support—helping shops work smarter, faster, and more competitively.👉 https://ellisontechnologies.com🔹 GSC – 3D & AutomationGSC is one of the nation’s leading resellers of SOLIDWORKS CAD software and Markforged industrial 3D printers, empowering engineers and manufacturers with cutting-edge design, simulation, and additive manufacturing solutions.👉 https://gsc-3d.comYour support helps keep these conversations about manufacturing, automation, and leadership alive. Thank you for investing in the future of industry.

    Afficher plus Afficher moins
    13 min
  • Wash-Line Worker to VP — His Story Changed How I See Manufacturing Forever
    Nov 26 2025

    What if the American Dream never actually left — it just moved to the factory floor?

    In this episode of Manufacturing Runs The World, we're meeting with Cris of Manitowoc Tool & Manufacturing, a 300,000+ sq ft operation in Wisconsin, and I’m hit with a story that completely reframes how modern manufacturing really works.

    Cris Muchowski started here straight out of high school.

    No degree.

    No network.

    No shortcuts.

    His first job? Wash line. Cleaning parts. Entry-level. Bottom of the org chart.

    Today?

    He’s Vice President of a massive, multi-facility manufacturing company with more than 275 employees, millions of parts shipped annually, and one of the strongest tool & die + stamping operations in the Midwest.You will not hear many career arcs like this — not in corporate America, not in tech, not in finance.But you will find them in U.S. manufacturing.This is why I’m doing this series.

    This is why I’m teaching myself engineering by talking to people who built their careers with their hands, brains, discipline, and grit.

    🔧 Inside a 300,000+ sq ft Tool, Die & Stamping Operation

    MTM started in 1965 and has grown steadily for decades — not through hype, not through tech buzzwords, but through:

    • Excellence in tool & die
    • Real partnerships with OEMs
    • Skilled trades talent they trained internally
    • Operational discipline

    And a philosophy:

    “The reward for good work is more work.”

    The building Cris talks about began as 25,000 sq ft. As demand grew, they added another section… then another… then another.

    Today it spans 300,000+ sq ft across multiple operations, including a brand-new 100,000 sq ft distribution center.This is the quiet power of midwestern manufacturing — no press releases, no noise, just real capabilities and real results.

    🏭 The Career Path Schools Never Mention

    Cris’s story is the exact counterexample to every narrative young people are told today:“You need a college degree.”“Trades are a dead-end.”“Manufacturing is dying.”“You can’t build a career starting at the bottom.”

    Meanwhile…Cris went from:Wash line → Quality lab tech → Quality engineer → Quality manager → Production plant manager → VP of a 300,000 sq ft manufacturing companyThis isn’t a one-off anomaly — this is what happens when a company invests in its people and the industry values skill over paperwork.

    When people ask “Where did the middle class go?” — it’s here.🇺🇸 Why U.S. Manufacturing Is Growing AgainPost-COVID onshoring completely reshaped MTM’s customer mix.Companies are shifting from 50/50 offshore → 75/25 domestic because:

    • Container shipping doesn’t work for heavy stamped components
    • Lead times matter
    • Quality control is critical
    • Tariffs make offshore risky
    • OEMs need suppliers who can respond fast

    MTM is winning because they’ve built the capabilities before the reshoring wave hit.🧠 What I Learned in This Episode (Teach Myself Engineering Journey)From Cris, I learned:

    • Engineering knowledge lives on the shop floor — not in textbooks
    • Manufacturing careers are built through repetition, discipline, accountability
    • Toolmaking and stamping require generational skill and patience
    • Leadership comes from doing the work, not skipping steps
    • Modern manufacturing is advanced, data-driven, and deeply human
    • The best engineers often started as operators or technicians


    If you’re following my journey to “teach myself engineering by talking to real engineers,” this is one of the most important episodes so far.🚀 Subscribe & Follow the Story: @ManufacturingRunsTheWorld If you want stories that actually show what manufacturing careers look like — and not the outdated stereotypes — hit subscribe.

    Afficher plus Afficher moins
    12 min
  • Inside Smart Factories And How Machines Talk
    Oct 27 2025
    If your coffee maker can be “smart,” imagine what an entire factory can do.In this episode of Manufacturing Runs The World, host Justin Schnor sits down with Travis Cox, Chief Technology Evangelist at Inductive Automation, to reveal how the systems behind modern manufacturing actually think, move, and learn.Travis helped build Ignition, the platform used by thousands of factories—and yes, even theme-park dinosaurs—to bring machines to life. From buttons and sensors to data and decision-making, he explains how human creativity and machine logic are shaping the future of how things get made.🏭 What You’ll Learn (in plain English)How machines “talk”• Every machine has a remote, a brain, and a control room view.• The remote (HMI) is the touchscreen that operators use to run the machine.• The brain (PLC) reads sensors, makes decisions, and keeps things safe.• The control room view (SCADA) ties everything together so teams can see the whole factory in one glance.Why culture matters more than techA lot of factories aren’t stuck because of outdated machines—they’re stuck because of fear of change. Travis explains how leadership, small pilot wins, and teamwork between factory and office tech teams are what actually push automation forward.The new education revolutionTravis and his team help 270+ schools worldwide teach hands-on skills with free licenses and real-world projects—students building robots, wiring sensors, and designing interfaces before they even graduate. Makerspaces, community colleges, and universities are now the new talent pipeline for the next industrial era.The wildest use case everWhen an Australian company used Ignition to choreograph animatronic dinosaurs for Jurassic World and Universal Studios, Travis realized automation had officially gone cinematic. Those same control systems move robot arms, conveyors, and yes—giant mechanical raptors.What’s next for Industry 4.0 (and 5.0)Travis keeps it real: “Most factories haven’t finished Industry 3.0.” But he also points to the growing momentum—federal investment in smart manufacturing, open data standards, and a push for interoperability—that’s accelerating progress. The future isn’t about buzzwords; it’s about connecting people, processes, and purpose.💬 Why This MattersFactories aren’t cold, robotic places—they’re living systems powered by humans who think like engineers and creators.Automation doesn’t replace people; it amplifies them.It lets someone on the floor see a problem faster, solve it safer, and make the next product better.This conversation connects everyday experiences—like your smart home or the theme park animatronic you’ve seen up close—to the hidden world of industrial automation that powers nearly everything around us.⏱️ Chapters00:00 — What Industry 5.0 really means01:30 — Travis’s origin story at Inductive Automation03:00 — How factories talk: remote, brain, control room06:00 — Why education is the secret to closing the skills gap08:15 — How culture—not tech—holds manufacturers back10:00 — The animatronic dinosaur story12:30 — The push toward open standards and smart manufacturing14:00 — How to prepare for the next generation of industrial jobs🗣️ Join the ConversationWhat’s the coolest thing you’ve ever seen a machine do?Comment below—and if you’ve toured a factory or worked with automation, share your story! We feature the best replies in future shorts.🎙️ About the ShowManufacturing Runs The World uses real stories to teach how modern engineering and manufacturing shape our everyday lives. Hosted by Justin Schnor, each episode reveals the human side of the machines—from garage inventors to automation pioneers.🎧 Listen on Spotify, YouTube & Apple Podcasts💡 Sponsored by Ellison Technologies & GSC 3Dhttps://elliscontechnologies.comhttps://gsc-3d.com👉 Subscribe for new episodes and turn on the bell 🔔 so you don’t miss what’s next.
    Afficher plus Afficher moins
    16 min
  • The Secret to Parking Twice as Many Cars in Any City
    Oct 1 2025

    In this episode of Manufacturing Runs The World, Shawn Adams from AutoParkIt explains how welders, fabricators, and engineers are reinventing one of the oldest urban headaches: parking. Instead of pouring more concrete, AutoParkIt doubles capacity in the same footprint, cuts operating costs by 40%, and reduces vehicle emissions by up to 83%.

    From Detroit’s historic Free Press building to California stadiums and marinas, this isn’t theory—it’s manufacturing innovation in action. Imagine fully automated garages, valet service without the valet, and EV charging that slashes infrastructure costs by millions.

    This is how manufacturing doesn’t just build products—it reshapes how cities live.

    👉 Subscribe for more stories of manufacturing innovation that impact everyday life.

    Special thanks to our sponsors Ellison Technologies and GSC 3D for making these conversations possible.

    Afficher plus Afficher moins
    4 min
  • How Real Time Robotics Is Making Speed the Only Edge in Manufacturing
    Jul 28 2025

    I thought I knew manufacturing—until this episode.
    Join me as I sit down with Ville Lehtonen, CTO of Real Time Robotics, and discover a hidden niche in automation that’s saving companies billions—if they’re bold enough to use it. We break down the world of robot path planning, the cultural gap between U.S. and Chinese factories, and the one thing that now decides who wins in manufacturing: the speed at which you can adapt.

    Thanks to Ellison Technologies and GSC 3D—experts in automation, CNC integration, and SOLIDWORKS solutions—for supporting this episode and helping manufacturers push the boundaries of what’s possible.

    Learn more about Real Time Robotics at: https://www.realtimerobotics.com

    Whether you’re an industry insider or just automation-curious, this episode will change how you see the future of factories.

    Afficher plus Afficher moins
    9 min
  • Netflix Crashed The Factory — And Other Engineering Nightmares with John Rinaldi
    Jun 25 2025

    A stamping machine goes haywire because someone hit play on a Netflix movie. Welcome to the hidden chaos of factory networks.

    In this episode, Justin sits down with John Rinaldi, founder of Real Time Automation, to expose the hilarious (and horrifying) tech issues that haunt modern manufacturing—from ghost nodes and dying Ethernet cables to the real reason Industry 4.0 often fails.

    If you're a future engineer, this episode is your crash course in everything they don’t teach you in school—but will absolutely call you at 3am to fix.

    This is why engineers can’t have nice things.


    Topics include:

    • Why IT and OT are basically oil and water
    • The 1919 tea machine that still runs like a champ
    • Why documentation dies the second an intern leaves
    • How to become the most valuable person in the plant


    Afficher plus Afficher moins
    9 min